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The Projects/Bass/Maestro™ Brass Master™

Project · Bass

BRASSM - Maestro™ Brass Master™ Replica

This is a Maestro™ Brass Master™ replica project.  This project is courtesy of GEOFEX (note: this external site does not use a secure HTTPS connection).

The story

About the circuit

Maestro™, Gibson's effects brand, released the Brass Master™ in the early 1970s as a fuzz for bass players. It generates an octave-up fuzz and lets you blend it with the clean signal, with a switch for two different harmonic voicings, so the bottom end stays intact while the fuzz sits on top: the "brass" in the name is the brassy, horn-like upper harmonics it adds. Originals are rare, and the circuit was documented for the DIY world by R.G. Keen at GEOFEX.

This project at GGG

Our Brass Master™ replica comes from that GEOFEX documentation, with thanks to R.G., laid out for a standard stompbox enclosure. It has been one of the quiet steady sellers on the site, mainly to bass players who have run out of fuzzes that don't lose the low end. The kit includes everything you need; the schematic and layout are below.

Schematic

Schematic

BRASSM Schematic file
BRASSM Schematic fileOpen full sizeDownload PDF
BRASSM Schematic file
BRASSM Schematic fileOpen full sizeDownload PDF

Parts layout

Parts Layout / Wiring Diagram

BRASSM Stage 1 Wiring
BRASSM Stage 1 WiringOpen full sizeDownload PDF
BRASSM Stage 2A Wiring
BRASSM Stage 2A WiringOpen full sizeDownload PDF
BRASSM Stage 2B Wiring
BRASSM Stage 2B WiringOpen full sizeDownload PDF
BRASSM Stage 3 Wiring
BRASSM Stage 3 WiringOpen full sizeDownload PDF
BRASSM Stage 4 Wiring
BRASSM Stage 4 WiringOpen full sizeDownload PDF
BRASSM Wiring Diagram
BRASSM Wiring DiagramOpen full sizeDownload PDF

What you will need

Bill of Materials

Version 2017November13 · Copyright 2009, 2017 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

Resistors

Resistor IDValue3-band Marking4-band Marking
R11M5 (1.5M)brown-green-greenbrown-green-black-yellow
R2150kbrown-green-yellowbrown-green-black-orange
R3150kbrown-green-yellowbrown-green-black-orange
R412kbrown-red-orangebrown-red-black-red
R5390 ohmorange-white-brownorange-white-black-black
R6470kyellow-violet-yellowyellow-violet-black-orange
R710kbrown-black-orangebrown-black-black-red
R8470 ohmyellow-violet-brownyellow-violet-black-black
R910kbrown-black-orangebrown-black-black-red
R1010kbrown-black-orangebrown-black-black-red
R114k7 (4.7k)yellow-violet-redyellow-violet-black-brown
R121M5 (1.5M)brown-green-greenbrown-green-black-yellow
R1312kbrown-red-orangebrown-red-black-red
R142k2 (2.2k)red-red-redred-red-black-brown
R15150 ohmbrown-green-brownbrown-green-black-black
R161M5 (1.5M) (Not needed if you have Volume Pot)brown-green-greenbrown-green-black-yellow
R172k2 (2.2k)red-red-redred-red-black-brown
R18220kred-red-yellowred-red-black-orange
R19220kred-red-yellowred-red-black-orange
R2082kgray-red-orangegray-red-black-red
R212k2 (2.2k)red-red-redred-red-black-brown
R2222kred-red-orangered-red-black-red
R233k3 (3.3k)orange-orange-redorange-orange-black-brown
R2447kyellow-violet-orangeyellow-violet-black-red
R256k8 (6.8k)blue-gray-redblue-gray-black-brown
R2647kyellow-violet-orangeyellow-violet-black-red
R276k8 (6.8k)blue-gray-redblue-gray-black-brown
R28150kbrown-green-yellowbrown-green-black-orange
R291kbrown-black-redbrown-black-black-brown
R301M5 (1.5M)brown-green-greenbrown-green-black-yellow
R3147kyellow-violet-orangeyellow-violet-black-red
R32820 ohmgray-red-browngray-red-black-black
R331kbrown-black-redbrown-black-black-brown

Capacitors

Capacitor IDValueTypePossible Marking
C10.1µFFilm104
C21µFAluminum Electrolytic1µF
C30.1µFFilm104
C41µFAluminum Electrolytic1µF
C50.1µFFilm104
C61µFAluminum Electrolytic1µF
C70.05µF (or 0.047µF)Film503 (or 473)
C81µFAluminum Electrolytic1µF
C91µFAluminum Electrolytic1µF
C100.1µFFilm104
C110.01µFFilm103
C120.01µFFilm103
C130.005µF (or 0.0047µF)Film502 ( or 472 or 4n7)
C140.005µF (or 0.0047µF)Film502 ( or 472 or 4n7)
C150.05µF (or 0.047µF)Film503 (or 473)
C1625µF (or 22µF)Aluminum Electrolytic25µF
C17 Potentiometers10µF Part IdAluminum Electrolytic10µF Value
VR1 (Sensitivity)10k linear
VR2 (Bass Volume Control)10k linear
VR3 (Brass Volume Control)10k linear
VR4 (Volume Control100k Log

Other

Part IDPart Name
D11N914 or 1N4001
D21N914 or 1N4001
D31N914 or 1N4001
D41N914 or 1N4001
D5 (Optional, Not included in the Kit)1N4003
Q12N3391 (or 2N3392)
Q22N3391 (or 2N3392)
Q32N3391 (or 2N3392)
Q42N3391 (or 2N3392)
Q52N3391 (or 2N3392)
Q62N3391 (or 2N3392)
Q72N5308
T142TM018 Transformer (mouser.com part #)
J1Stereo quarter-inch jack
J2Mono quarter-inch jack
J3DC Jack
B19 volt battery
Sw1Heavy Duty 3PDT footswitch (bypass)
Sw2 (Brass 1 & 2)3PST or 3PDT
Sw3 (Harmonic Hi/Low)SPST toggle switch 9v battery snap & holder, Copper-clad board & etchant, or perfboard 24 gauge stranded wire, knobs Enclosure

Notes

VR2 and VR3 can be a dual-gang 10k pot each wired opposite so that it functions as a mix control.

How to build it

Instructions

Version 2017November13 · Copyright 2009, 2017 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

This is a replica of the Maestro™ Brass Master™ referred to in these documents as BRASSM. Do not attempt to build this project unless you have some experience building effects. There are a lot of parts and there is a lot of off-board wiring involved. We have divided the wiring instructions into four stages and also a separate diagram for parts placement on the PCB. Each diagram contains only what is being installed in the given stage. There is no diagram that shows all the wires connected since there are so many wires the diagram would be difficult to follow. The original version had 3 knobs, Brass, Bass and Sensitivity controls. We found that an added Volume control is useful, since some of the settings can raise the volume level considerably and that is not always a good thing when you switch the effect in/out. In some of the photos, we did not installed a battery snap, just the DC jack. We did not use pads “AA” and “BB” and we wired the battery snap wires directly to the input jack as the Stage 4 wiring diagram shows. It should be noted that with this much wiring and having off-board wiring pads on three sides of the PCB, you can easily wire it in to the enclosure so that you can’t get access to the bottom of the PCB. It is a good idea to wire it so that can examine or re-solder the bottom of the PCB if needed. If you route all the wiring up and over toward the edge of the board with pads “O” through “Y”, you will still be able to lift the board up from the “switch side” of the PCB. Hopefully you can see that we wired ours this way in the gut-shot photos shown below.

Building Steps

1. Populate the PCB. Follow the Parts Placement Diagram. You do not need to install the two jumpers (indicated by thick red lines on the Parts Placement Diagram) These jumpers are built into the top layer of the PCB. The transformer can be installed with the primary facing either way, it doesn't matter. Watch the polarity of the aluminum electrolytic capacitors. Note that we did not install D5 protection diode (1N4003) it is not needed for operation and is not included in the kit. When you use the Volume Control, R16 is not needed, so don’t populate R16 if you are building the 4 knob version. If you look closely at the photo below, the R16 is lifted to disable it. 2. Stage 1 Wiring. Hook up the LED indicator as shown in this diagram. There is no spot on the PCB for the “current limiting resistor” for the LED, so it will have to be solder-tacked to the LED and wire. Note that if you build the 4-knob version, the LED will need to go under the PCB. The standoffs provided in the kit are extra tall so that it will easily fit under the PCB. Also wire the PCB input and Pad “M” (ground) to the bypass switch. It is not shown in the diagram for simplicity’s sake, but route these wires (from pads A and M) over the front side of the PCB and back under so that you can have easy access to the bottom of the board (for service purposes) if needed. 3. Stage 2 Wiring. Wire the potentiometers. Use “2A” diagram if you build the 3knob or the “2B” diagram if you build the 4-knob. The volume knob lug 2 wire should route under the PCB, again, for access to the bottom of the PCB. 4. Stage 3 Wiring. Wire the toggle switches and wire the power wires to the DC Jack as shown in this diagram. 5. Stage 4 Wiring. Wire the input and output signal and ground wires to the jacks. Hook up the battery snap to the DC jack and the input sleeve lug.

Here's an inside view of the unit we built to how it looks when assembled in a 1590BB tall enclosure. It is a very tight fit. The potentiometers should to be turned sideways from how we normally install them. Have fun, comments and questions are welcome and can be sent to [email protected]

4 Knob

3 Knob

More about this project

Notes, sounds and related links

Ready to build? We have the kit.

Buy a Maestro™ Brass Master™ replica Complete Kit.  Includes all the parts and materials you need to build one, all for about the price you would pay for a PCB and parts.

Would you like a Ready to Solder Circuit Board for this project?  Note: If you buy the kit, the Ready-to-Solder Circuit Board (RTS PCB) is included in the kit.  You do not need to purchase this RTS PCB if you buy the kit.